Technological Projects (FSI-HT2)

Academic year 2018/2019
Supervisor: doc. Ing. Zdeněk Lidmila, CSc.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The main goal of the subject is to provide students with all basic information about designing of industrial plants. The course is divided into two different parts: one focussing on designing of workshops and production lines, one concentrating on material handling. Both parts are connected with different technology of mechanical engineering.
Learning outcomes and competences:
Students will acquire necessary knowledge from the areas of mechanical engineering workshops designing and material handling. The course is focused mainly on different technologies of mechanical engineering, such as metal forming, welding and cutting, machining and casting.
Prerequisites:
Basic knowledge of manufacturing technology (mainly forming and machining technology), as well as basic knowledge of materials handling and machines and technological equipment used.
Course contents:
The course deals with the following topics : Positioning, fundamental plant lay-out, capacity calculation, flow of technology, shop and workplace layout, dimension of workplace, work safety, methods of organization and realization of technological projects and its economic evaluation. Technique of designing materials handling, main devices for materials handling.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures.
Assesment methods and criteria linked to learning outcomes:
Students attendance at lectures and their activity is checked and evaluated by occassional tests.
Controlled participation in lessons:
Students attendance at lectures and their activity is checked and evaluated by occassional tests.
Type of course unit:
    Lecture  13 × 2 hrs. optionally                  
    Computer-assisted exercise  13 × 2 hrs. compulsory                  
Course curriculum:
    Lecture 1. Introduction to the subject, theoretical foundations
2. Innovation steps, pre-designing methods and steps
3. Designing of production systems, racionalization project
4. Capacity computation, macro- and micro- designing of plants
5. Tables, charts and designers requisites
6. Capacity computation of foundry and forging
7. Designing of shops for basic production (forming and welding shops)
8. Technological and materuial flows, designing of machining plants
9. Designing of storehouses
10. Designing of producing lines and integrated producing cells and blocks
11. Designing of maintenance buildings and blocks
12. Ergonomy in designing, project controlling
13. Economy and efficiency of technology projects
    Computer-assisted exercise 1. Capacity computing and calculation of the enterprise project (first part)
2. Capacity computing and calculation of the enterprise project (second part)
3. Capacity project and forging plant computing and calculation
4. Machine layout and disposition of the forging cells and forging plant
5. Capacity calculation of the welding shops
6. Capacity calculation of the foundry and pressing plant
7. Capacity calculation of the producing shops by using of the computer softwares
8. Individual projects of machining shops
9. Computing of the producing area and worker's capacity
10. Choosing of machine and equipment by using the machine lists
11. Different kinds of the non-computers methods and its using (CRAFT etc.)
12. Proposal of the capacity for plants with different number of production pieces
13. Economy of projects, software Excel, efficiency of the production, course-unit credits
Literature - fundamental:
1. J.T.Black: The Design of the Factory with future, , 0
2. Maynard and Comp.: Industrial Engineering, , 0
3. R.Muther: Systematické projektování, , 0
Literature - recommended:
1. Rumíšek,P.: Technologické projekty, Brno, 1991, VUT, učební texty
2. Hlavenka,B.: Projektování výrobních systémů, , 0
3. Rackstroh,W.: Technologické projekty, , 0
4. Hlavenka,B.: Manipulace s materiálem, , 0
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B3S-P full-time study B-STG Manufacturing Technology -- GCr 3 Compulsory-optional 1 3 S