Technology of Forming (FSI-CTT-K)

Academic year 2019/2020
Supervisor: doc. Ing. Milan Dvořák, CSc.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim of the course is to acquaint students with the technologies of the metallurgical production and the modern technology (conventional and unconventional), which refine and supplement of the basic technologies.
Learning outcomes and competences:
The lectures and seminars will enable students to acquire knowledge of all kinds of so-called conventional and unconventional technologies, which are used in engineering plants for processing of sheets, pipes and profiles with using the sheet metal forming and solid forming carried out under cold and hot. They will get acquainted with the calculate methodology of the energo-power parameters and other important parameters of the forming processes, too.
Prerequisites:
The basic knowledge of the manufacturing technology, of the used manufacturing machines and equipments and of the knowledge of the manufacture mechanization. Appropriate knowledge of the technological courses I. year of study.
Course contents:
A comprehensive overview of basic manufacturing technologies in cold and hot forming area. It contains physical and metallurgical fundamentals of mentioned technologies. Basis chapters are laws of plastic deformation, production methods of metallurgical raw products and forming technologies used in mechanical engineering - sheet metal forming and bulk forming (blanking, bending, drawing, extrusion, hammer forging and die forging, molding of plastics).
Teaching methods and criteria:
The course is taught through lectures which are focused on basic principles and theories of the individual sectors. The teaching is completed by practical laboratory exercises.
Assesment methods and criteria linked to learning outcomes:
The course-unit credits award is based on attendance at seminars, correct elaboration of computational assignment and active participation in its processing.
The final exam will be composed of written and oral part. It is classificated to the ECTS grading scale.
Controlled participation in lessons:
Attendance in lectures is recommended.
Attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. The missed lesson is possible to replace with another study group in the same week. In case, that the lesson does not possible to replace, the student will elaborate the complemental task.
Type of course unit:
    Guided consultation in combined form of studies  1 × 13 hrs. optionally                  
    Laboratory exercise  1 × 13 hrs. compulsory                  
    Controlled Self-study  1 × 52 hrs. optionally                  
Course curriculum:
    Guided consultation in combined form of studies 1. Plastic behavior of metals, forming limit diagrams, material models
2. Principles of the manufacturing method of the semiproduct producing in metall industry - sheet metals, profiles and pipes
3. Blanking technology - process principles and parameters, forming tools and machines
4. Bending and rolling technology - process principles, parameters, forming tools and machines
5. Deep drawing and metal spinning technology - process principles, parameters, forming tools and machines
6. Extrusion technology - process principles, parameters, forming tools and machines
7. Forging technology - process principles, parameters, forming tools and machines
8. Flexible tools forming - process principles, parameters, forming tools and machines
9. Unconventional methods of forming - process principles, parameters, forming tools and machines
10. The structure and properties of plastic materials
11. Injection moulding technology and injection moulding machines
12. Injection moulds, description of injection mould functional systems
13. Revision of subject matter, overview of questions for the exam
    Laboratory exercise 1. Technological parameters of upsetting and extruding of steel
2. Design of manufacturing process of simple component - gear - using die forging hammer
3. Design of manufacturing process of complex part - connecting rods - using die forging
4. Design of manufacturing process of component using blanking technology
5. Design of manufacturing process of component using bending and fine blanking technology
6. Design of manufacturing process of component using deep drawing technology
7. Linear approximation of stress-strain curve
8. Forming limit diagrams and their importance in practice
9. Utilization of plasticity conditions for design of manufacturing process of pressure vessel
10. Calculation of injection mould multiplicity
11. Strength calculations of injection mould and thermal balance
12. Venting of injection moulds
13. Correction of elaborates and course-unit credits
    Controlled Self-study 1. Plastic behavior of metals, forming limit diagrams, material models
2. Principles of the manufacturing method of the semiproduct producing in metall industry - sheet metals, profiles and pipes
3. Blanking technology - process principles and parameters, forming tools and machines
4. Bending and rolling technology - process principles, parameters, forming tools and machines
5. Deep drawing and metal spinning technology - process principles, parameters, forming tools and machines
6. Extrusion technology - process principles, parameters, forming tools and machines
7. Forging technology - process principles, parameters, forming tools and machines
8. Flexible tools forming - process principles, parameters, forming tools and machines
9. Unconventional methods of forming - process principles, parameters, forming tools and machines
10. The structure and properties of plastic materials
11. Injection moulding technology and injection moulding machines
12. Injection moulds, description of injection mould functional systems
13. Revision of subject matter, overview of questions for the exam
Literature - fundamental:
1. Blaščík F. a kol.: Technológia tvarnenia, zlievarenstva a zvárania,ALFA/SNTL Bratislava/Praha 1988
Literature - recommended:
1. Dvořák M. a kolektiv: Technologie II,Akademické nakladatelství CERM 2.vydání 2004
2. Kocman,K.,Němeček,P. a kol.autorů,:Aktuální příručka pro technický úsek, část 8,vyd. VERLAG DASHÖFER, 1998, ISBN 80-902247-2-5
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B3S-K combined study B-STG Manufacturing Technology -- Cr,Ex 9 Compulsory 1 2 W