Technology of Forming (FSI-HH2-K)

Academic year 2021/2022
Supervisor: doc. Ing. Zdeněk Lidmila, CSc.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The students’ acquaintance with basic engeneering methods of technological calculations, their application on examples of formed parts. The preparation of students for usage of knowledge when doing class and diploma projects,prospectively for higher grade of studies.
Learning outcomes and competences:
The ability of the independent creative attitude when solving basic and applied forming technologies. The ability to analyse forming process, adaptability for given conditions of technological preparation of production of forming parts in practice. Industry 4.0.
Prerequisites:
Knowledge of technological courses III. year of study in BUT Brno.
Course contents:
The working of productions technical preparation,the usage of engeneering methods for working out the technical documentation of production of the formed parts. The interconection of corresponding knowledge from the science about material, the theory of forming and individual solution of problems of forming. The application of knowledge on both basic and nonconventional technologies of forming in machinery-cold and hot flat and solid forming.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work. Know-how Industry 4.0.
Assesment methods and criteria linked to learning outcomes:
Course unit credit requirements:
-participation in the exercises,
-delivery of assigned papers.
The exam will be written and oral and the resulting classification will be in accordance with Article 12 paragraph 3 and Article 13, paragraphs 2 and 3, of the current BUT Study and Examination Regulations.
It is classificated to the ECTS grading scale.
Controlled participation in lessons:
Missed lessons will be compensated in alternative exercises by arrangement with the teacher.
Attendance in lectures is recommended.
Attendance in exercises is compulsory.
The attendance to the seminar is regularly checked and the participation in the lesson is recorded.
Type of course unit:
    Guided consultation in combined form of studies  1 × 9 hrs. compulsory                  
    Guided consultation  1 × 34 hrs. optionally                  
    Laboratory exercise  1 × 9 hrs. compulsory                  
Course curriculum:
    Guided consultation in combined form of studies 1.The meaning technology of forming for industrial practice
2.The technology of the accurate cutting of material
3.Special ways of materials’ parting
4.The technology of bending and bordering of parts with complicated shape
5.The technology of drawing of circular, angular, and irregular shaped parts
6.The technology of hydromechanic drawing
7.The technology of parts’ production in metal compression forcing way
8.Raming the application of the theory of forming on technology of ramming
9.The extrusion of steel and non-ferrous metals
10.The die forging on hammers
11.The die forging on crank and horizontal forging presses
12.The technology of forging’s construction, warming, precision forging
13.The technology from the area of plastics
    Guided consultation 1.The meaning technology of forming for industrial practice
2.The technology of the accurate cutting of material
3.Special ways of materials’ parting
4.The technology of bending and bordering of parts with complicated shape
5.The technology of drawing of circular, angular, and irregular shaped parts
6.The technology of hydromechanic drawing
7.The technology of parts’ production in metal compression forcing way
8.Raming the application of the theory of forming on technology of ramming
9.The extrusion of steel and non-ferrous metals
10.The die forging on hammers
11.The die forging on crank and horizontal forging presses
12.The technology of forging’s construction, warming, precision forging
13.The technology from the area of plastics
    Laboratory exercise 1. The application of knowledge from the theory of forming when doing calculations for flat forming
2. The technological parametres of accurate cutting
3. The technological parametres of bending and roll bending
4. The technological parametres of rotary and generally shaped cups
5. The technological parametres with hydromechanic drawing
6. The technological parametres when bordering the openings in iron
7. The diagrams of the limit degrees of deformation and their application
8. The calculation of the forming power when ramming, the deformation degree
9. The working of technological basis for steel extrusion
10. The example of die forging on hammers, calculation of the forming work 11. The example of working of technological basis for forging presses
12. The technology of die forging on horizontal forging presses
13. The example of processing of the rough forging on forging rolls
Literature - fundamental:
2. Blaščík F. a kol.: Technológia tvarnenia, zlievarenstva a zvárania,ALFA/SNTL Bratislava/Praha 1988
3. Vukota Boljanovic: Sheet Metal Forming Processes and Die Design. New York 2004,ISBN 0-8311-3182-9
Literature - recommended:
1. Dvořák,M., Gajdoš,F., Novotný,K.:: Technologie tváření,Plošné a objemové tváření,Akademické nakladatelství CERM s.r.o.Brno 2003 ISBN 80-214-2340-4
2. Kotouč J. a kol.: Tvářecí nástroje,ČVUT Praha 1993
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-STG-K combined study STG Manufacturing Technology -- Cr,Ex 5 Compulsory-optional 2 1 W