Special Welding Technology (FSI-HSV-K)

Academic year 2021/2022
Supervisor: Ing. Marian Sigmund, Ph.D., IWE  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The main objective of the course is to provide students with the theoretical foundations and methodology necessary for solving technologies of problems relating to the application of special welding technologies. Students will acquire knowledge necessary for a complex solution of special welding technology application.
Learning outcomes and competences:
Students will acquire knowledge of unconventional types of modern welding technologies, and will be able to apply these technologies to particular examples of special welding. They will be able to independently and creatively work on a welding procedure.
Prerequisites:
Students are expected to be familiar with the fundamentals of fusion and pressure welding technology, as well as with science of materials.
Course contents:
The special methods of fusion welding. The course deals with the technology of welding by high-power sources such as plasma, electron-beam and laser applications. It familiarises students with technological methods of thermal spraying and their industrial application. Special welding methods, stud welding. The special methods of pressure welding. Friction welding, explosion welding and diffusion welding. Metal 3D printing methods. Soldering of metals.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
Assesment methods and criteria linked to learning outcomes:
Course-unit credit is awarded on condition of having delivered written reports from exercises, and worked out the assigned reports during the semester. Examination: the exam has a written and an oral part and tests student´s knowledge acquired in the lectures and exercises.
Controlled participation in lessons:
Attendance at exercises is compulsory. Absence may be compensated for by the agreement with the teacher who can set a special programme to be worked out.
Type of course unit:
    Guided consultation in combined form of studies  1 × 9 hrs. compulsory                  
    Guided consultation  1 × 34 hrs. optionally                  
    Laboratory exercise  1 × 9 hrs. compulsory                  
Course curriculum:
    Guided consultation in combined form of studies 1. Introduction. Meaning, the advantages and disadvantages of special welding. Standard ČSN9013 Plasma welding and cutting and its other technical applications
2. Electron beam welding and other technological uses
3. Laser welding, hybrid welding, Introduction to industrial lasers
4. Laser cutting, Laser surface treatement, laser cladding,
5. Basics of 3D printing of metallic materials
6. Explosion welding, Water-jet cutting
7. Friction welding, FSW, flow dril,
8. Ultrasonic welding. Electroslag welding
9. Diffusion welding. Cold welding
10. Stud welding
11. High frequency welding, thermite welding
12. Plastic welding
13. Basics of metal soldering
    Guided consultation 1. Introduction. Meaning, the advantages and disadvantages of special welding. Standard ČSN9013 Plasma welding and cutting and its other technical applications
2. Electron beam welding and other technological uses
3. Laser welding, hybrid welding, Introduction to industrial lasers
4. Laser cutting, Laser surface treatement, laser cladding,
5. Basics of 3D printing of metallic materials
6. Explosion welding, Water-jet cutting
7. Friction welding, FSW, flow dril,
8. Ultrasonic welding. Electroslag welding
9. Diffusion welding. Cold welding
10. Stud welding
11. High frequency welding, thermite welding
12. Plastic welding
13. Basics of metal soldering
    Laboratory exercise 1. Practical example of plasma cutting in industry
2. Practical example of electron beam welding
3. Practical example of laser welding
4. WPS for laser welding
5. Practical example of laser cutting of materials
6. Practical demonstration of laser hardening and surfacing of materials in industry
7. Practical example of 3D printing possibilities of selective laser melting
8. Practical demonstration of material separation by water jet
9. Visit to the ultrasonic welding application center
10. Practical example of high frequency welding
11. Practical example of impulse welding of bolts
12. Practical example of hot body welding of plastics
13. Methodology of contact and non-contact temperature measurement during welding
Literature - fundamental:
1. 1. TURŇA, M. Špeciálne metódy zvárania. 1.vyd. Bratislava: Alfa. 1989. 384 s. ISBN 80-05-00097-9
2. 2. Kolektiv autorů. Technologie svařování a zařízení. 1.vyd. Ostrava: Zeross. 2001. 396 s. ISBN 80-85771-81-0
3. 1. Kolektiv autorů. ASM Handbook. Welding, Brazing and Soldering. Vol 6. 6.vyd. ASM International. 2003. 1300 s. ISBN 0-87170-382-3
Literature - recommended:
1. Žák,J.,Novák,M.: Teorie svařování, , 0
2. Turňa,M.: Špec.metody zvárania, , 0
3. Dubenský,J.: Speciální technologie, , 0
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-STG-K combined study STG Manufacturing Technology -- Cr,Ex 5 Compulsory 2 2 W
N-STG-K combined study STM Manufacturing Technology and Management in Industry -- Cr,Ex 5 Compulsory 2 2 W