Special Technology of Production (FSI-ESV-K)

The aim is for students to learn the base ways of designing the technological processes for machinning or forming operations. including the evaluation of material of parts and of tools as well as for tools, including the use of appropriate mathematical methods.

Students will acquire the skills in designing an optimum technological process for particular component including evaluation of technological shape of parts using applied mathematical procedures.

Basic knowledge of manufacturing technology - production of steel and its treatment, kinds of materials. Basic information about common used technology of machinning, forming, welding and casting.

The course deals with machining technology - formation of chips, machineability of materials, cutting tool wear , possibilities of evaluation of cutting process, application of mathematical optimalization methods.
The course focuses also on possibilities of metal forming ( cutting, bending, deep drawing, spinning, special methods ), methods of material separating, methods of solid forming ( coining, extrusion, forging). All technologies include the whole technological processes and evaluation of formed materials.

The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.

Course-unit credit is awwarded on condition of having attended the all exercises worked out assigned projects during semester.
The exam has a written (or test) and oral part and tests the knowledge acquired injectures and exercises.

Attendance at all exercises is necessary. Missed lessons may be compensated for via a make-up tasks by arrangement with the teacher.

Introduction to special production technology - basic areas.
Machining accuracy - application of mathematical methods.
Automation of the manufacturing process in small-scale production, basics of CNC technology.
HSC technology.
Optimization of cutting conditions.
Roller burnishing technology.
3D printing technology – use of additive technology.
Cutting of material - sheet metal, bars, tubes, profiles.
Cutting tools - punching.
Technology of bending and deep drawing.
Technology of direct and back extrusion.
Forging - using of hammers and forging presses.
Using of material for various technologies.
Evaluation of technological ability of parts.

Introduction to special production technology - basic areas.
Machining accuracy - application of mathematical methods.
Automation of the manufacturing process in small-scale production, basics of CNC technology.
HSC technology.
Optimization of cutting conditions.
Roller burnishing technology.
3D printing technology – use of additive technology.
Cutting of material - sheet metal, bars, tubes, profiles.
Cutting tools - punching.
Technology of bending and deep drawing.
Technology of direct and back extrusion.
Forging - using of hammers and forging presses.
Using of material for various technologies.
Evaluation of technological ability of parts.

Optimum tool life.
Conventional optimization of cutting conditions.
Thermal balance of the cutting process.
Application of advanced Rapid Prototyping technologies.
Working out the technological steps for punching for given part.
Working out of technological steps for bending and deep drawing.
Working out of technological steps for extrusion.
Working out of technological steps for forging piece.
Tools for cutting of forging pieces.