Special Technology of Production (FSI-ESV)

Academic year 2024/2025
Supervisor: doc. Ing. Josef Sedlák, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:

The aim is for students to learn the base ways of designing the technological processes for machinning or forming operations. including the evaluation of material of parts and of tools as well as for tools, including the use of appropriate mathematical methods.

 

Students will acquire the skills in designing an optimum technological process for particular component including evaluation of technological shape of parts using applied mathematical procedures.
Learning outcomes and competences:
 
Prerequisites:

Basic knowledge of manufacturing technology - production of steel and its treatment, kinds of materials. Basic information about common used technology of machinning, forming, welding and casting.
Course contents:

The course deals with machining technology - formation of chips, machineability of materials, cutting tool wear , possibilities of evaluation of cutting process, application of mathematical optimalization methods.
The course focuses also on possibilities of metal forming ( cutting, bending, deep drawing, spinning, special methods ), methods of material separating, methods of solid forming ( coining, extrusion, forging). All technologies include the whole technological processes and evaluation of formed materials.
Teaching methods and criteria:
 
Assesment methods and criteria linked to learning outcomes:

Course-unit credit is awwarded on condition of having attended the all exercises worked out assigned projects during semester.
The exam has a written (or test) and oral part and tests the knowledge acquired injectures and exercises.

 

Attendance at all exercises is necessary. Missed lessons may be compensated for via a make-up tasks by arrangement with the teacher.
Controlled participation in lessons:
 
Type of course unit:
    Lecture  13 × 3 hrs. optionally                  
    Laboratory exercise  13 × 2 hrs. compulsory                  
Course curriculum:
    Lecture

Introduction to special production technology - basic areas.
Machining accuracy - application of mathematical methods.
Automation of the manufacturing process in small-scale production, basics of CNC technology.
HSC technology.
Optimization of cutting conditions.
Roller burnishing technology.
3D printing technology – use of additive technology.
Punching technology.
Bending on press brakes.
Forming of tube ends.
Possibilities for hole flanging.
Hydromechanical deep drawing technology.
Point forming.
    Laboratory exercise

Optimum tool life.
Conventional optimization of cutting conditions.
Thermal balance of the cutting process.
Application of advanced Rapid Prototyping technologies.
Theoretical introduction to special forming technologies.
Bending parameters.
Theoretical and experimental evaluation of tube end expansion. Basic flanging parameters.
Basic parameters of hydromechanical deep drawing.
Theoretical determination of single-point incremental forming parameters and experimental verification.
Literature - fundamental:
1. PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8.
2. AB SANDVIK COROMANT – SANDVIK CZ, s.r.o. Příručka obrábění-kniha pro praktiky. Přel. KUDELA, M. Praha: Scientia, s.r.o., 1997. 857 s. Přel. z: Modern Metal Cutting – A Practical Handbook. ISBN 91-97 22 99-4-6.
3. CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0.
4. KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8.
5. KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0.
6. DVOŘÁK, M., F. GAJDOŠ a K. NOVOTNÝ. Technologie tváření : plošné a objemové tváření. 4. vyd. Brno : Akademické nakladatelství CERM, s.r.o. Brno, 2007. ISBN 978-80-214-3425-7. 169 s.
7. BAČA, Jozef, Jozef BÍLIK a Viktor TITTEL. Technológia tvárnenia, 1. vyd. Bratislava: Edícia vysokoškolských učebníc, 2010. 245 s. ISBN 978-80-227-3242-0.
8. BOLJANOVIC, V. Sheet Metal Forming Processes and Die Design. U.S. (USA) : Industrial Press Inc., 2005. ISBN 9780831132590. 400 s.
9. SCHULER GmbH. Handbuch der Umformtechnik. Berlin: Springer-Verlag Berlin Heidelberg, 1996. ISBN 3-540-61099-5.
Literature - recommended:
1. PÍŠKA, M. a kolektiv. Speciální technologie obrábění. 1. vyd. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2009. 246 s. ISBN 978-80-214-4025-8.
2. AB SANDVIK COROMANT – SANDVIK CZ, s.r.o. Příručka obrábění-kniha pro praktiky. Přel. KUDELA, M. Praha: Scientia, s.r.o., 1997. 857 s. Přel. z: Modern Metal Cutting – A Practical Handbook. ISBN 91-97 22 99-4-6.
3. CHUA, C. K., LEONG, K. F., LIM, C. S. Rapid Prototyping: Principles and Applications. 3rd ed. New Jersey: World Scientific, c2010, 512 pp. ISBN 978-981-277-897-0.
4. KOCMAN, K. Speciální technologie obrábění. 3. ed. Brno: AKADEMICKÉ NAKLADATELSTVÍ CERM, s.r.o., 2004. 227 s. ISBN 80-214-2562-8.
5. KOCMAN, K., PROKOP, J. Technologie obrábění. 2. vyd. Brno: Akademické nakladatelství CERM, s.r.o., 2005. 270 s. ISBN 80-214-3068-0.
6. Novotný,K., Macháček,Z.: Speciální technologie I - tváření, , 0
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B-STR-P full-time study STG Manufacturing Technology -- Cr,Ex 6 Compulsory 1 3 W