Processes, Jigs and Tools in Forming Technology (FSI-HNA)

Academic year 2024/2025
Supervisor: prof. Ing. Radim Kocich, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:

The aim of the course is to familiarise students with the methodology of the technological planning of the production of engineering components, designing of the production procedure and analysis of respective relations in the technology of the engineering components production.
The aim is for students to master the rules for design of forming tools for various technologies including checking calculation and design of material

 

The ability to analyse forming process, adaptability for given conditions of technological preparation of production of forming parts in practice. Students will acquire knowledge of the tool design as well as skills necessary for proposing a concept of a tool for various forming technologies including application of design parameters
Learning outcomes and competences:
 
Prerequisites:

Knowledge of forming technology. Knowledge of engineering drawing, rules for fitting, types of materials used for tools. Knowledge of stress analysis and technological steps.
Course contents:

Technological preparation of production as an integral component of the technological process of forming. Application of material heating before and after forming. The course deals with the following topics: Types of forming tools for rolling, drawing, bending, deep drawing, extrusion, forging. The course focuses also on design of tool elements including materials for tools.
Teaching methods and criteria:
 
Assesment methods and criteria linked to learning outcomes:

Course unit credit requirements:
-participation in the exercises,
-delivery of assigned papers.
The exam will be written and oral.


 

Attendance in lectures is recommended.
Attendance in exercises is compulsory.
Missed lessons will be compensated in alternative exercises by arrangement with the teacher.
Controlled participation in lessons:
 
Type of course unit:
    Lecture  13 × 3 hrs. optionally                  
    Laboratory exercise  13 × 2 hrs. compulsory                  
Course curriculum:
    Lecture

- Technological procedure of the production of semi-products and products by bulk and flat metal forming.
- Technological procedure of the production by cold and hot flat metal forming.
- Technological procedure of the production of extrusion.
- Forgings production by hammer forging and stamping.
- Technological procedure of heat treatment.
- Kinds of forming tools, steps of their design.
- Tools for cutting and punching - parameters.
- Tools for bending and deep drawing.
- Tools for direct and back extrusion.
- Tools for hot forming - dies for hammers and presses.
- Tools for forging on horizontal forging presses.
- Tools for cutting of forging pieces
- Tools materials.
    Laboratory exercise - Technological processing in bending.
- Technological processing in deep drawing.
- Technological processing in extrusion.
- Technological processing in die forgings.
- Design of tool for bending, deep drawing according to the given component.
- Design of die for forging - hammer or forging press.
Literature - fundamental:
1. SCHULER: Handbuch der Umformtechnik, Springer, 1996
2. Kotouč a kol.: Tvářecí nástroje , ČVUT Praha, 1993
3. Novotný, K.: Tvářecí nástroje, skripta VUT Brno, 1992
4.

GILES, Harold, WAGNER, John, MOUNT, Eldridge.Extrusion: The Definitive Processing Guide and Handbook. William Andrew, Inc. 2005. ISBN 0-8155-1473-5
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B-STR-P full-time study STG Manufacturing Technology -- Cr,Ex 6 Compulsory 1 3 W