Special Welding Technology (FSI-HSV)

Academic year 2024/2025
Supervisor: Ing. Kamil Podaný, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
 
Learning outcomes and competences:
 
Prerequisites:
 
Course contents:

Special fusion welding technology. Welding technology with highly concentrated energy sources - plasma, electron beam and laser welding. Special methods of welding, bolts welding . Special methods of welding using pressure, friction welding. Metal 3D printing methods. Information on the influence of the welding process on limit states such as dynamics, statics, fatigue, brittle fracture and creep. The influence of the welding process on the deformations of the welded parts and the explanation of the concept of residual stress. The possibility of measuring typical parameters and quantities during and after the welding process.

Teaching methods and criteria:
 
Assesment methods and criteria linked to learning outcomes:
 
Controlled participation in lessons:
 
Type of course unit:
    Lecture  13 × 2 hrs. optionally                  
    Laboratory exercise  13 × 2 hrs. compulsory                  
Course curriculum:
    Lecture

  1. Introduction. Importance, advantages and disadvantages of special welding methods. Special arc methods.

  2. Summary of materials and their weldability

  3. Friction welding, FSW and electromagnetic pulse

  4. Laser, electron beam welding

  5. Laser, plasma, water jet cutting

  6. Hybrid welding and 3D printing of metal materials - WAAM

  7. Adhesive bonding

  8. Hybrid joining

  9. Deformation in welding

  10. Residual and internal stresses induced by welding

  11. The possibility of measuring quantities during and after welding - temperature field, deformation, residual stress, macro/micro, hardness

  12. Welding and limit states – statics, dynamics, fatigue

  13. Welding and limit states – brittle fracture and creep

    Laboratory exercise

  1. Weldability of selected materials

  2. Assessment of the quality of the weld joint, weldability

  3. Plasma cutting

  4. Electron beam welding - excursion

  5. Laser welding - excursion

  6. Welding of studs

  7. Measurement and evaluation of roughness on laser burns

  8. Welding of plastics

  9. Hybrid joining

  10. Flow drill

  11. The possibility of measuring quantities during and after welding - temperature field, deformation, residual stress, macro/micro, hardness

  12. Welding and limit states – statics, dynamics, fatigue

  13. Welding and limit states – brittle fracture and creep

Literature - fundamental:
1. TURŇA, M. Špeciálne metódy zvárania. 1.vyd. Bratislava: Alfa. 1989. 384 s. ISBN 80-05-00097-9
2. Kolektiv autorů. Technologie svařování a zařízení. 1.vyd. Ostrava: Zeross. 2001. 396 s. ISBN 80-85771-81-0
3. Kolektiv autorů. ASM Handbook. Welding, Brazing and Soldering. Vol 6. 6.vyd. ASM International. 2003. 1300 s. ISBN 0-87170-382-3
Literature - recommended:
1. Žák,J.,Novák,M.: Teorie svařování, , 0
2. Turňa,M.: Špec.metody zvárania, , 0
3. Dubenský,J.: Speciální technologie, , 0
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-STG-P full-time study STM Manufacturing Technology and Management in Industry -- Cr,Ex 5 Compulsory 2 2 W
N-STG-P full-time study MTS Modern Technologies of Lighting Systems -- Cr,Ex 5 Compulsory 2 2 W
N-STG-P full-time study STG Manufacturing Technology -- Cr,Ex 5 Compulsory 2 2 W