Machining Technology (FSI-DTB-A)

Academic year 2024/2025
Supervisor: doc. Ing. Josef Sedlák, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: English
Aims of the course unit:

The aim of the course is for students to master fundamental machining technologies based on the principles of physical and chemical interactions of the machine-workpiece-tool system. In addition, manufacturing assembly and other concerned disciplines are dealt with. Students will be familiar with physics and other aspects of machining. They will be able to define technological processes for all fundamental manufacturing methods and will have an overview of principles applied for technological assembly.
Learning outcomes and competences:
 
Prerequisites:

Successful completion of the subject ”Production Technologies II”, knowledge of fundamental methods of machining. Knowledge of mathematics, physics and material science.
Course contents:
 
Teaching methods and criteria:
 
Assesment methods and criteria linked to learning outcomes:
 
Controlled participation in lessons:
 
Type of course unit:
    Lecture  13 × 3 hrs. compulsory                  
    Laboratory exercise  13 × 3 hrs. compulsory                  
Course curriculum:
    Lecture

1. Fundamentals of machining.
2. Physics of cutting, chip formation.
3. Force analysis, heat and temperature when cutting, rezidual stresses and other metal cutting phenomena.
4. Tool materials for cutting. HSS, cemented carbides, ceramics, diamond, etc. CVD, MTCVD and PVD coatings.
5. Turning. Turning of outer and inner surfaces.
6. Milling. Face and shoulder milling,grooving, copying, special operations.
7. Drilling and boring, reaming.
8. Finishing technologies. Non-conventional methods of machining.
9. Machine tools for automatic production.CNC machining.
10. Economics of machining. Productivity, costs.
11. Gear production. Machine tools. Rapid prototyping.
12. Special technologies - HSM/HSC/HFM.
13. Fundamentals of technology and assembly managements.
    Laboratory exercise 1. Fundamentals of machining.
2. Calculations.
3. Metal cutting phenomena.
4. Tool materials for cutting.
5. Productivity and economics of machining.
6. Machine tools.
7. Turning.
8. Drilling and boring.
9. Milling.
10. Grinding and other finishing methods.
11. Machine tools for automatic production.
12. NC/CNC machining. Sinumerik 810D.
13. Gear production. Non-conventional methods of machining.
Literature - fundamental:
1. Fritz Klocke. Manufacturing Processes 1. Cutting. Springer. RWTH edition: 9783642119781. 2011. 524 s. ISBN-10 3642119786.
2. AB SANDVIK COROMANT - SANDVIK CZ s.r.o. Modern Metal Sutting - A Practical Handbook.  ISBN 91-97 22 99-4-6.
3. Walker, J.R.: Machining Fundamentals. The Goodheart-Wilcox Company, Inc., 7th ed., 2004, pp. 640, ISBN 1-59070-249-2
4. SHAW, M.C. Metal Cutting Principles. Oxford University Press, 2nd ed., 2005, pp. 651, ISBN 0-19-514206-3
5. TLUSTY, J. Manufacturing Process and Equipment. 1st edition. Prentice Hall, 1999. 928 s. ISBN 10-0201498650.
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B-STI-A full-time study --- no specialisation -- Cr,Ex 6 Compulsory 1 2 S