Automatic Control of Production Machines (FSI-GAR-K)

Academic year 2018/2019
Supervisor: doc. Ing. Lubomír Vašek, CSc.  
Supervising institute: ÚVSSR all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim of the course is to provide students with basic knowledge of HW and SW of control systems for machine tools and manufacturing systems and their practical use. The basic terms for this area are defined and analysed. Also discussed are the control systems and their parts as an important part of the design and development of manufacturing equipment. At the same time, students
will test modern procedures in object programming of control structures in accordance with the principles of Industry 4.0.
Learning outcomes and competences:
Students will be made familiar with elements for automation of production machines and other manufacturing equipment, with methods necessary for control of production machines and manufacturing systems. They will be able to apply this knowledge to the design and development of manufacturing systems and their parts. They will gain practical experience with computer aided technologies used for the design, programming and for simulation of production machine control.
Prerequisites:
Students are expected to have:
- basic knowledge of physics in area of electrostatics and electromagnetism,
– computer literacy,
- knowledge of basic principles of manufacturing systems, requirements for their functionality.
Course contents:
The course familiarises students with automation and control devices for production machines. This information is useful for the design of automatic production machines and manufacturing systems. The course deals with theoretical principles of automatic control, mechanical control, electrical control, numerical control, sensors and effectors.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
According to the possibility of teaching can be organized lectures for students by practitioners and excursions to companies focused on activities related to the course content.
Assesment methods and criteria linked to learning outcomes:
Course-unit credit is conditional on the following:
Participation in practicals and working out of semester work.

Examination:
The exam has a written and an oral part. Final grade reflects student’s knowledge acquired in the course and his/her ability to apply this knowledge to the practical problems solution.
Controlled participation in lessons:
Attendance at obligatory lessons is checked and only substantial reasons of absence are accepted. Missed lessons can be substituted for via solution of extra exercises.
Type of course unit:
    Guided consultation  1 × 13 hrs. optionally                  
    Laboratory exercise  1 × 13 hrs. compulsory                  
    Controlled Self-study  1 × 52 hrs. optionally                  
Course curriculum:
    Guided consultation 1. Introduction, subject and sources of automatic control, defining basic terms.
Position of an automatic control in design of manufacturing machines and systems.
2. Programmable logic controller (PLC) - hardware.
System description of PLC. Fundamentals of its work.
3. PLC - software. Fundamentals of standard IEC1131-3.
4. Basic algorithm of LD (Ladder diagram) language.
The elements of types Contact, Coil inside programming language LD
5. The elements of types Counter, Timer inside programming language LD
6. Basic algorithm of SFC (Structured function chart) language. Elements of types STEP and
Transaction inside programming. Element types Loop, Select Diverge and Parallel Diverge
7.-10. Sensors – classification, characteristic properties.
11.Safety integrated for automatic control
12.-13. Industrial networks
    Laboratory exercise 1-2. Influence of automatic control on the manufacturing machines design, their working properties and service.
3-4. Specification of machine components for further own work.
5-10. Proposal of a control system and a control algorithm, object description for controlled and controlling systems. Realisation of a control program.
11-12. Simulation of a control process, solution verification, debugging.
13. Presentation of a solution and evaluation.
    Controlled Self-study 1. Introduction, subject and sources of automatic control, defining basic terms.
Position of an automatic control in design of manufacturing machines and systems.
2. Programmable logic controller (PLC) - hardware.
System description of PLC. Fundamentals of its work.
3. PLC - software. Fundamentals of standard IEC1131-3.
4. Basic algorithm of LD (Ladder diagram) language.
The elements of types Contact, Coil inside programming language LD
5. The elements of types Counter, Timer inside programming language LD
6. Basic algorithm of SFC (Structured function chart) language. Elements of types STEP and
Transaction inside programming. Element types Loop, Select Diverge and Parallel Diverge
7.-10. Sensors – classification, characteristic properties.
11.Safety integrated for automatic control
12.-13. Industrial networks
Literature - fundamental:
1. Childs, J. J. : Principles of Numerical Control
2. Modern Machine Shop: NC/CAM Guidebook
3. Balátě a kol.: Technické prostředky automatického řízení
Literature - recommended:
1. Kelča, F. : Automatické řízení výrobních strojů I - III
2. Janovský,V.; Svoboda, J.; Šmejkal, L.: Řídicí systémy s mikroprocesory
3. Firemní literatura fy. Wonderware, Co.
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
M2I-K combined study M-VSR Production Machines, Systems and Robots -- Cr,Ex 6 Compulsory 2 1 S