Technological Processes (FSI-ETR-K)

Academic year 2020/2021
Supervisor: Ing. Oskar Zemčík, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim of the course is to familiarise students with the methodology of the technological planning of the production of engineering components, designing of the production procedure and analysis of respective relations in the technology of the engineering components production.
Learning outcomes and competences:
The students will learn production procedures of typical engineering components in terms of individual stages of the production procedure.
Prerequisites:
Ability to work with technical drawings and personal computer. Secondary school mathematics. Basic knowledge of heat, chemical and surface layer material treatment. Basic knowledge of scaling in technological processes. Basic knowledge of CAD programs.
Course contents:
Technological preparation of production as an integral component of the technological process of machining, forming and welding. The methodology of design of the production procedures. Classification and measurement of time consumption in engineering technological process.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Teaching is suplemented by practical laboratory work.
Assesment methods and criteria linked to learning outcomes:
Course-unit credit requirements include:
- Participation in the exercises.
- Managing the basis of creating and completing production procedures and delivery of all required written work, credit.
The examination consists of a written (test or written exam) and oral part graded according to the Rules for Studies and Examinations.
The teacher may in justified cases set a special condition.
Controlled participation in lessons:
Participation in the exercises – 100%, excused absence – max. 10%. Written assignments shall be completed even in case of absences. If the student exceeds the limit of absences, the director of the institute may permit individual compensatory assignments. Missed lessons may be in well-founded cases compensated in the given week with other groups.
Type of course unit:
    Guided consultation in combined form of studies  1 × 13 hrs. compulsory                  
    Guided consultation  1 × 43 hrs. optionally                  
    Laboratory exercise  1 × 9 hrs. compulsory                  
Course curriculum:
    Guided consultation in combined form of studies - Technological planning of production – methodology of designing production procedures
- Technological fundamentals – technologicality of the construction
- Classification of the time consumption in mechanical engineering, work rationalization
- Choice of optimum type of machine tools and their equipment
- Production of semi-products, manufacturing rotary and non-rotary components
- Technological procedure of heat treatment
- Technological procedure of the production of semi-products and products by steel-metal stamping
- Technological procedure of the production of components by metal-sheet stamping
- Technological procedure of the production of forgings
- Forgings production by hammer forging and stamping
- Technological procedure of the production of welding
    Guided consultation - Technological planning of production – methodology of designing production procedures
- Technological fundamentals – technologicality of the construction
- Classification of the time consumption in mechanical engineering, work rationalization
- Choice of optimum type of machine tools and their equipment
- Production of semi-products, manufacturing rotary and non-rotary components
- Technological procedure of heat treatment
- Technological procedure of the production of semi-products and products by steel-metal stamping
- Technological procedure of the production of components by metal-sheet stamping
- Technological procedure of the production of forgings
- Forgings production by hammer forging and stamping
- Technological procedure of the production of welding
    Laboratory exercise - Production procedure of a simple rotary component - flange
- Element time for drilling machine - application for a flange
- Technological fundamentals - transformation of linear dimensional systems
- Production procedure (with all particulars) of components such as pins, bush for single part and series production.
- Technological procedure in thermal operation.
- Thermal processing in deep drawing.
- Technological processing in extrusion.
- Technological processing in die forgings.
- Technological processing in welding.
- Technological processing in bending.
Literature - fundamental:
2. Zemčík,O. Technologická příprava výroby.Brno,Akademické nakladatelství CERM s.r.o. 2002, 158 s. ISBN 80-214-2219-X
4. Vigner,M. Metodika projektování výrobních procesů,Praha SNTL 88, 588s. ISBN 04-246-88
5. König,W. Fertiungsuerfahren,Band 1,2,3,4,5,6. VDI Verlag Düsseldorf 1990, ISBN 3-18-401054-6
6. Minařík.V. Obloukové svařování,Praha 1998,SCIENTIA s.r.o. 229s. ISBN 80-7183-119-0
Literature - recommended:
1. Zemčík,O.Ambrož,O. Technologické procesy -studijní podpory, internet ÚST (kst2.fme.vutbr.cz/obrabeni/opory)
3. Zemčík,O. Technologická příprava výroby.Brno Akademické nakladatelství CERM s.r.o. 2002. 158s. ISBN 80214-2219-X
4. Vigner,W.Metodika projektování výrobních procesů, Praha SNTL 88,588s. ISBN 04-246-88
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B3S-K combined study B-STG Manufacturing Technology -- Cr,Ex 6 Compulsory 1 3 W