Simmulation in Automotive Industry (FSI-QPA)

Academic year 2022/2023
Supervisor: prof. Ing. Václav Píštěk, DrSc.  
Supervising institute: ÚADI all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The objective of the course is to male students familiar with actual computational models applied for solving various types of tasks related to powertrain and motor vehicles development. The aim of the course is to explain students mathematical and physical fundamentals of computational models, which are very often built up to ready-to-use software level.
Learning outcomes and competences:
Learning outcomes of the course unit The course Simulation in Automotive Industry enables students to gain knowledge of contemporary computational models applied in the design of power units and vehicles, dynamic and strength analysis of mechanical structures and in solving problems in the field of heat conduction and acoustics.
Prerequisites:

Knowledge of mathematics taught at the bachelor’s degree level and necessarily includes linear algebra (matrices, determinants, systems of linear equations etc.), differential and integral calculus and ordinary differential equations.
Knowledge of basic kinematics, dynamics and strength of materials.

Links to other subjects:
compulsory co-requisite: Motor Vehicles [QMV]
recommended co-requisite: Tractors [QT]
compulsory co-requisite: Dynamics of Vehicles [QDY]
compulsory co-requisite: Dynamics of Vehicles [QDY-A]

Course contents:

The course is intended to introduce students to the most important contemporary computational models applied in the development of modern powertrains and motor vehicles. Emphasis is placed on the mathematical and physical basics of computational models and software tools, as well as the verification of computational modelling results by adequate experimental methods. The presented problematics includes applications of the finite element method in the analysis of deformation, stress, fatigue safety, temperature or contacts of motor vehicle components.

Teaching methods and criteria:

The course is taught through lectures explaining the basic principles and theory of the discipline.
Exercises are focused on practical topics presented in lectures.

Assesment methods and criteria linked to learning outcomes:

The course-unit credit is conditioned by active participation in the seminars, proper preparation of the semester work and fulfilment of the conditions of the control tests.
The exam verifies the knowledge gained during lectures and seminars and is divided into a written theoretical part, part of the computational solution and oral part. The exam considers the work of the student in the exercise. The student must score more than one half of points for the successful completion of the test.

Controlled participation in lessons:

Exercises are compulsory, the form of replacing the missed lessons is solved individually with the exercise trainer or with the course guarantor.
Lectures are optional.

The form of replacement of missed classes is solved individually with the subject guarantor.

Type of course unit:
    Lecture  13 × 2 hrs. optionally                  
    Computer-assisted exercise  13 × 3 hrs. compulsory                  
Course curriculum:
    Lecture

  1. Computational simulations in the automotive industry.

  2. Strength of motor vehicle components.

  3. FEM in linear structural mechanics.

  4. Methods for a mesh generation for FEM.

  5. Application of FEM in structural mechanics.

  6. FEM in thermal analyses and nonlinearities.

  7. Component fatigue evaluation and FEM application.

  8. Modelling of body contacts by FEM.

  9. Discrete dynamil systems with multiple degrees of freedom, modal analysis.

  10. Modal transformations, main coordinates. Fundamentals of experimental modal analysis.

  11. Forced oscillation of systems with more degrees of freedom. Solutions in time and frequency domain, calculation in real and complex variables.

  12. Fundamentals of continuum dynamics, longitudinal oscillations of rods, wave equation.

  13. Bending oscillations of beams, circular oscillations of shafts, oscillations of membranes and plates. Acoustic tasks.

    Computer-assisted exercise

  1. Introduction of tools using FEM.

  2. 2D tasks, model preparation, solution and evaluation of results.

  3. Creating, importing and modifying a geometric model.

  4. Discretization of geometric models.

  5. Discretization of volumetric geometric models.

  6. Creation of FEM model of crankshaft.

  7. Calculation of turbocharger impeller stress due to rotation.

  8. Contact analysis of a bolted joint.

  9. Calculation of brake disc stress and strain due to thermo-mechanical loading.

  10. Calculation of the torsional stiffness of the crankshaft.

  11. Creation of a computational model of the piston and calculation of the temperature distribution in the piston.

  12. Semestral work on strength analysis of vehicle components.

  13. Evaluation of term paper.

The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
CŽV full-time study CZV Bases of Mechanical Engineering -- Cr,Ex 6 Compulsory-optional 1 1 W
N-ADI-P full-time study --- no specialisation -- Cr,Ex 6 Compulsory-optional 2 1 W