Processes, Jigs and Tools in Machining Technology (FSI-HNP)

Academic year 2025/2026
Supervisor: Ing. Oskar Zemčík, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
 
Learning outcomes and competences:
 
Prerequisites:
 
Course contents:

The use of tools and fixtures within Technological Preparation for Production is an integral component of the Machining Process. The primary objective of this course is to introduce students to the fundamentals of designing cutting and forming tools in machining, including the selection and utilization of tool materials. Various imaging systems are described for constructing cutting and forming devices and procedures for designing operational fixtures that comply with proposed technology. Concurrently, individual tool materials and their applications within construction of machinery are evaluated. To familiarize oneself with the design, students engage in an individual project to create a basic fixture and tool for machining using modern CAD applications.
Teaching methods and criteria:
 
Assesment methods and criteria linked to learning outcomes:
 
Controlled participation in lessons:
 
Type of course unit:
    Lecture  13 × 3 hrs. optionally                  
    Laboratory exercise  13 × 2 hrs. compulsory                  
Course curriculum:
    Lecture

- Production Technology Preparation.
- Methodology for Designing Manufacturing Processes.
-Technological Bases, Technological Construction.
- Classification of Time Consumption in Machinery Industry, Rationalization of Work.
- Selection of Optimal Variants of Cutting Machines and Their Equipment.
- Preparation of Semi-Finished Products, Production of Rotating and Non-Rotating Parts.
-Tools for Machining Principles of Division and their Parts.
- Single edge tools and milling cutters.
- Tools for Holes, Screws, Specialized Tools.
- Definitions, Functions, and Classification of Cutting Tools.
- Fundamentals of Designing Cutting Tools for Machining.
- Cutting tool Materials.
    Laboratory exercise

- Manufacturing Processes for Simple Basic Components - Rotating and Non-Rotating Parts.
- Analysis of Time Consumption Calculation in Relation to Produced Component.
- Technological Bases and Calculations of Technological Dimensions.
- Individual Design of a Single-Tool Design.
- Individual Design of a fixture for machining, based on the Given Component.
Literature - fundamental:
1. ZEMČÍK, Oskar. Technologická příprava výroby. Brno: Akademické nakladatelství CERM, 2002. ISBN 80-214-2219-X.
2. Graham T. Smith, Cutting tool technology : industrial handbook, London : Springer, 2008. ISBN 978-1-84800-204-3
3. Yongguo Wang Advanced Manufacturing Technology and Cutting Tools, Switzerland: Trans Tech Publications, 2012. ISBN13 9783037853146
3. VDI-Gesellschaft. Vorrichtungen. Düsseldorf 1992. 575s. ISBN 3-18-401175-5
4. Zemčík,O. Nástroje a přípravky pro obrábění. Brno, Akademické nakladatelství CERM s.r.o. 2003, 192s. ISBN 80-214-2336-6
5. Zemčík,O. Nástroje a přípravky pro obrábění. (přílohy)363s. internet ÚST,(ust.fme.vutbr.cz/obrabeni/publikace)(52MB)
6. Zemčík,O. Podklady do cvičení, návrh soustružniského nože. (přílohy)25s. internet ÚST,(https://ust.fme.vutbr.cz/obrabeni/podklady/fpn_pripravky_a_nastroje/FPN_podklady_s_nuz_2020.pdf)(5MB) 
7. Podklady a katalogy firem SECO,PRAMET,ZPS,Marek.eu,GÜHRING,Fette,Walter, Wohlhaupter,Sandvik,apod.
8. SCHMIDT, Eduard. Příručka řezných nástrojů: Určeno [též] studentům odb. škol. Praha: SNTL, 1967. Řada strojír. lit. ISBN (Váz.).
Literature - recommended:
1. Zemčík,O. Nástroje a přípravky pro obrábění. Brno Akademické nakladatelství CERM s.r.o. 2003, 192s. ISBN 80-214-2336-6
2.

NEE JOHN G. Fundamentals of Tool Design (6th Edition). Society of Manufacturing Engineers (SME), 2010. ISBN 9780872638679.
3.

SMITH, Graham T. Cutting tool technology: industrial handbook. London: Springer, 2008. ISBN 978-1-84800-204-3.
4. Zemčík,O. Nástroje a přípravky pro obrábění. (přílohy),internet ÚST (ust.fme.vutbr.cz/obrabeni/publikace) (52MB)
5. ZEMČÍK, Oskar. Technologická příprava výroby. Brno: Akademické nakladatelství CERM, 2002. ISBN 80-214-2219-X.
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
B-STR-P full-time study STG Manufacturing Technology -- Cr,Ex 6 Compulsory 1 3 S