Theory and Design of Manufacturing Systems (FSI-GTA-K)

Academic year 2020/2021
Supervisor: prof. Dr. Ing. Jiří Marek, Ph.D., DBA  
Supervising institute: ÚVSSR all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim of the course is to make students familiar with manufacturing organisation and with analysis of manufacturing systems. Also discussed is the methodology of manufacturing evaluation and computer aided technologies. Students learn how to obtain data necessary for modelling, analysis and successful projecting of manufacturing systems.
Learning outcomes and competences:
Students will be made familiar with evaluation of manufacturing organisation, efficiency and scheduling, as well as with methods used for manufacturing system analysis.
Prerequisites:
Students are expected to have the following knowledge:
- knowledge of mathematics acquired in course of previous study on FME
- knowledge of components used in manufacturing systems, i.e. manufacturing equipment, material transport and storage equipment, automation and control elements
Course contents:
To achieve a modern, flexible and competitive production organized into manufacturing systems (MfS) is necessary to carry out a thorough theoretical analysis of the structure of manufacturing systems and the means and methods to implement this structure. Students are familiarized on the one hand with the basic technical resources for building MfS (machines, transport, handling and other auxiliary equipment) and means for their control and automation, and on the other hand, with the methodology of creating the MfS from these components. The listed methods are formulated so as to be easily algorithmizable and therefore useful in accordance with the concept of Industry 4.0. Discussed are here MfS with a classic structure and organization, and also MfS with the arrangement and structure in line with the latest trends in this area.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures.
According to the possibility of teaching can be organized lectures for students by practitioners and excursions to companies focused on activities related to the course content.
Assesment methods and criteria linked to learning outcomes:
The examination is written and oral.
Each part of the examination is evaluated with the score.
Based on the total score, an ECTS grade is assigned to students.
At the beginning of the semester, the student or group of students is assigned to solve the problem. Student's solution is included in the joint assessment.
Controlled participation in lessons:
Attendance at obligatory lessons is checked and only substantial reasons of absence are accepted. Missed lessons can be substituted for via solution of extra exercises.
Type of course unit:
    Guided consultation in combined form of studies  1 × 17 hrs. compulsory                  
    Guided consultation  1 × 35 hrs. optionally                  
Course curriculum:
    Guided consultation in combined form of studies 1. Production, production process and production system.
2. Production system in classical conception and Industry 4.0 conception.
3. Characteristics, definition and classification of production systems.
4. The essence of designing production systems.
5. Modeling in production systems - role and goals.
6. Decomposition of production systems, material flow.
7. People in production systems.
8. Capacity calculations of production systems.
9. Economic evaluation of production systems.
10.Methods of designing production systems.
11.Automated production systems for machining.
12.Automated production systems other.
13. Trends in development of production system, new paradigms of production system, relation to the concept Industry 4.0.
    Guided consultation 1-2. Workshop, types of its organisation, manufacturing system
3-4. Assembly lines, methods for operation scheduling, calculations.
5-7. Manufacturing lines - effectiveness, operation scheduling.
8-10. Manufacturing lines ; specification of the storage properties.
11-12. Manufacturing cells - specification of its structure and operating
13. Evaluating of exercises.
Literature - fundamental:
1. Askin,R.G.;Standridge,Ch.R.: Modeling and Analysis of Manufacturing Systems
2. Black, J. T.: The Design Of The Factory With A Future
3. Tomek, G.; Vávrová, V.: Řízení výroby
Literature - recommended:
1. Tomek, G.; Vávrová, V.: Řízení výroby
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-VSR-K combined study --- no specialisation -- Cr,Ex 4 Compulsory 2 1 W
M2I-K combined study M-KSB Quality, Reliability and Safety -- Cr,Ex 4 Compulsory 2 2 W
M2I-K combined study M-VSR Production Machines, Systems and Robots -- Cr,Ex 4 Compulsory 2 2 W