Forming Tools (FSI-HTN-K)

Academic year 2021/2022
Supervisor: Ing. Michaela Císařová, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim is for students to master the rules for design of forming tools for various technologies including checking calculation and design of material.
Learning outcomes and competences:
Students will acquire knowledge of the tool design, as well as skills mecessary for proposing a concept of a tool for various forming technologies including application of design parameters.
Prerequisites:
Knowledge of forming technology. Knowledge of engineering drawing, rules for fitting, types of materials for tools. Knowledge of stress analysis and technological steps.
Course contents:
The course deals with following topics: Types of forming tools - simple tools, follow-tools, combined tools, compound tools. Also dealt with is the design of tools for cutting, punching, blanking, bending, deep drawing, extrusion, forging. The course focuses also on the design elements of tools including technological and design computations, materials for tools as well as on special tools for small number of products.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures.
Assesment methods and criteria linked to learning outcomes:
Course - unit credit requirements: participation in the exercises, delivery of assigned papers.
The examination consists of written and oral part. The final classification will be in accordance with ECTS grading scale.
Controlled participation in lessons:
Attendance in exercises is necessary. Missed lessons may be compensated for via a make-up tasks by arrangement with the techer.
Type of course unit:
    Guided consultation in combined form of studies  1 × 26 hrs. compulsory                  
    Guided consultation  1 × 52 hrs. optionally                  
Course curriculum:
    Guided consultation in combined form of studies 1. The rules for design of forming tools - tools for punching, cutting
2. Punches, stops, guide gibs, guiding of strip
3. Equipment for centering of strip, application of hard metal
4. Strength calculation of tool
5. Tools for small number of pieces, tools for bending
6. Tools for deep drawing, for spinning
7. Tools for direct and back extrusion
8. Tools for free forging, influences on service life of tools
9. Tools for drop forging on hammers
10. Tools for drop forging on mechanical vertical presses
11. Tools for forging on screw presses
12. Tools for forging on horizontal mechanical presses
13. Material of dies, cutting of forging pieces
    Guided consultation 1.- 2. The rules for design of forming tools, standards, beginning of design of step tool for given part
3. - 7. Design of forming tool including calculation and technical report
8. The rules for design of dies for drop forging, beginning of design of die for given forging piece
9. - 13. Design of die including calculation and technical report
Literature - fundamental:
1. Kotouč,J.,Šanovec,J.,Čermák,J.,Mádle,L.: : Tvářecí nástroje, , 0
2. Bobčík,L.:: Střižné nástroje pro maloseriovou výrobu, , 0
3. John A. Waller: Press Tools and Presswork, , 0
Literature - recommended:
1. Novotný, K.: Tvářecí nástroje, , 0
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-STG-K combined study STG Manufacturing Technology -- Cr,Ex 4 Compulsory-optional 2 1 S