Calculations and Simulation in Machines Design (FSI-GVK)

Academic year 2018/2019
Supervisor: doc. Ing. Petr Blecha, Ph.D., FEng.  
Supervising institute: ÚVSSR all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim of the course is to learn the methods of design using CAD software (Inventor, SolidWorks, etc.), computer software (Mathcad MITCalc, etc.) and simulation software ADAMS.
Learning outcomes and competences:
Students will learn the methods of designing production machines and their construction nodes.
Prerequisites:
Basic knowledge of the structure of machine tools and knowledge in the field of mathematics and physics.
Course contents:
The content of the course is to gain knowledge of the design of machine tools. In this course, students learn the software which serves as a support for the development and construction of production machhines.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures. According to the possibility of teaching can be organized lectures for students by practitioners and excursions to companies focused on activities related to the course content.
Assesment methods and criteria linked to learning outcomes:
The course is taught in the form lectures and seminars. The exercise is completed by the credit. To acquire the required 100% participation from the presented term project. Exams when the overall classification is composed of two sub-scores (as assessed ECTS).
Controlled participation in lessons:
The students’ participation and activity in seminars shall be checked. 100% participation in seminars is required; in case of absence, the student is obliged to substitute for the missed tuition in a way determined by the teacher.
Type of course unit:
    Lecture  13 × 2 hrs. optionally                  
    Computer-assisted exercise  13 × 4 hrs. compulsory                  
Course curriculum:
    Lecture 1. Fundamentals of Machine Tools
2. The requirements for Machine Tools
3. Machine tool spindles
4. The feed axis Machine Tools
5. Rotary axis machine tools
6. Fundamentals of simulation modeling
7. Basics in ADAMS
8. Propulsion systems in the construction of machine tools
9. The proposal kinematics in ADAMS
10. Materials in the construction of machine tools
11. Forming Machines - overviews of calculations
12. Tool systems
13. Retrofiting Machine
    Computer-assisted exercise 1. Computer Support For construction
2. The calculations in SW MITCalc
3. Basic calculations - drive choice
4. The proposal spindle
5. The proposal headstock
6. The proposal linear axis
7. Basics ADAMS
8. Simulation validation of drives in ADAMS
9. Simulation of the structural node in ADAMS
10. Documentation processing designed node machines
11. Basic calculations of forming machines I
12. Basic calculations of Forming Machines II
13. Presentation of term paper, credit
Literature - fundamental:
1. Marek J, Novotný L, Smolík J, Blecha P, Březina T, Mrkvica I, Sulitka M, et al. (2010). Konstrukce CNC obráběcích strojů (MM Speciál., p. 420). Praha: MM publishing, s.r. o.
2. BRENÍK, P.; PÍČ, J. Obráběcí stroje - konstrukce a výpočty. 2. vyd. Praha: SNTL, 1986. 573 s. ISBN 04-235-86
3. Weck Manfred, & Brecher Christian. (2006). Werkzeugmaschinen Konstruktion und Berechnung (p. 585). Berlin: Springer-Verlag Berlin.
4. J. Tlustý, Manufacturing processes and equipment. Prentice-Hall, Inc., 1999, p. 928.
Literature - recommended:
1. Marek J, Novotný L, Smolík J, Blecha P, Březina T, Mrkvica I, Sulitka M, et al. (2010). Konstrukce CNC obráběcích strojů (MM Speciál., p. 420). Praha: MM publishing, s.r. o.
2. BRENÍK, P.; PÍČ, J. Obráběcí stroje - konstrukce a výpočty. 2. vyd. Praha: SNTL, 1986. 573 s. ISBN 04-235-86
3. Weck Manfred, & Brecher Christian. (2006). Werkzeugmaschinen Konstruktion und Berechnung (p. 585). Berlin: Springer-Verlag Berlin.
4. J. Tlustý, Manufacturing processes and equipment. Prentice-Hall, Inc., 1999, p. 928.
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
M2V-P full-time study M-VSY Production Systems -- Cr,Ex 6 Compulsory 2 1 W
M2I-P full-time study M-VSR Production Machines, Systems and Robots -- Cr,Ex 6 Compulsory 2 1 W