Calculations and Simulation in Design of Machine Tools (FSI-GOK)

Academic year 2021/2022
Supervisor: doc. Ing., Dipl.-Ing Michal Holub, Ph.D.  
Supervising institute: ÚVSSR all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The aim of the course is to learn the methods of design using CAD software (Inventor, SolidWorks, etc.), computer software (Mathcad MITCalc, etc.) and simulation software ADAMS.
Learning outcomes and competences:
Students will learn the methods of designing machine tools and their construction nodes.
Prerequisites:
Basic knowledge of the structure of machine tools and knowledge in the field of mathematics, physics and electrotechnical qualification (50/1978) §4.
Course contents:
The content of the course is to gain knowledge of the design of machine tools. In this course, students learn the software which serves as a support for the development and construction of machhine tools.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures. According to the possibility of teaching can be organized lectures for students by practitioners and excursions to companies focused on activities related to the course content.
Assesment methods and criteria linked to learning outcomes:
The course is taught in the form lectures and seminars. The exercise is completed by the credit. To acquire the required 100% participation from the presented term project. Exams when the overall classification is composed of two sub-scores (as assessed ECTS).
Controlled participation in lessons:
The students’ participation and activity in seminars shall be checked. 100% participation in seminars is required; in case of absence, the student is obliged to substitute for the missed tuition in a way determined by the teacher.
Type of course unit:
    Lecture  13 × 2 hrs. optionally                  
    Computer-assisted exercise  13 × 4 hrs. compulsory                  
Course curriculum:
    Lecture 1. Fundamentals of Machine Tools
2. The requirements for Machine Tools
3. Machine tool spindles - turning
4. Machine tool spindles - milling
5. The feed axis Machine Tools
6. Rotary axis machine tools
7. Fundamentals of simulation modeling
8. Basics in ADAMS
9. Propulsion systems in the construction of machine tools
10. The proposal kinematics in ADAMS
11. Materials in the construction of machine tools
12. Tool systems
13. Industry 4.0
    Computer-assisted exercise 1. Computer aided design
2. Calculations in MITCALC software
3. Basic calculations of spindle - machining
4. Design of spindle drive
5. Design of spindle and its bearing
6. Calculation of optimal bearing distance
7. Design of headstock
8. Linear axis design with guidance
9. Fundamentals of ADAMS
10. Simulation verification of drives in ADAMS
11. Simulation of the whole construction node in ADAMS
12. Processing documentation of the proposed machine node
13. Presentation of semester work
Literature - fundamental:
1. MAREK, Jiří, et al. Konstrukce CNC obráběcích strojů III. 1. Praha: MM publishing, s.r.o., 2014. MM speciál. ISBN 978-80-260-6780-1.
2. MAREK, Jiří. Konstrukce CNC obráběcích strojů IV. Praha: MM publishing, s.r.o., 2018. MM speciál. ISBN 978-80-906310-8-3.
3. BORSKÝ, Václav. Základy stavby obráběcích strojů. Brno: Vysoké učení technické, 1986.
4. Weck Manfred, & Brecher Christian. (2006). Werkzeugmaschinen Konstruktion und Berechnung (p. 585). Berlin: Springer-Verlag Berlin.
5. J. Tlustý, Manufacturing processes and equipment. Prentice-Hall, Inc., 1999, p. 928.
Literature - recommended:
1. MAREK, Jiří, et al. Konstrukce CNC obráběcích strojů III. 1. Praha: MM publishing, s.r.o., 2014. MM speciál. ISBN 978-80-260-6780-1.
2. MAREK, Jiří. Konstrukce CNC obráběcích strojů IV. Praha: MM publishing, s.r.o., 2018. MM speciál. ISBN 978-80-906310-8-3.
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-VSR-P full-time study --- no specialisation -- Cr,Ex 6 Compulsory 2 1 W
M2V-P full-time study M-VSY Production Systems -- Cr,Ex 6 Compulsory 2 1 W