Computer Aided Technology (FSI-HPT-K)

Academic year 2021/2022
Supervisor: Ing. Jan Řiháček, Ph.D.  
Supervising institute: ÚST all courses guaranted by this institute
Teaching language: Czech
Aims of the course unit:
The objective of the course is to acquire a view of possibilities of computer support utilisation in technology and to acquire bases of a working manner in particular areas of this subject. The students will have a view of what they can expect from computer support results in practice. They will learn to work with simulation software based on finite element method in area of computer aided forming, welding and heat treatment.
Learning outcomes and competences:
The students will acquire practical experience in the theory, as well as the latest knowledge in CAD-CAM. Students will obtain the basic skills and experience of projects elaborating in numerical simulations of metal forming, welding and heat treatment.
Prerequisites:
Basic knowledge of engineering technology and computer literacy.
Course contents:
The lectures and seminars will enable students to acquire knowledge of mostly exploited regions of computer support in technologies of forming, welding and heat treatment. The basic part of the course is the work with simulation software using the finite element method and mastering the fundamentals of using software in direct support of technologists work. Mastering the work with above-mentioned software enable assessing of manufacturing process conditions and data necessary for determining of the optimal manufacturing technology for required part. The students will acquire basic experience for an individual orientation in problems of numerical simulations and analyzes using the finite element method.
Teaching methods and criteria:
The course is taught through lectures explaining the basic principles and theory of the discipline. Exercises are focused on practical topics presented in lectures.
Assesment methods and criteria linked to learning outcomes:
The course-unit credit is awarded on condition of having attended all seminars and worked out partial tasks. The final exam will be composed of written and oral part. It is classificated by using the ECTS grading scale.
Controlled participation in lessons:
Attendance in lectures is recommended. Attendance in exercises is compulsory. The attendance to the seminar is regularly checked and the participation in the lesson is recorded. In case, that the lesson does not possible to participate, the teacher may in justified cases set an additional assignment.
Type of course unit:
    Guided consultation in combined form of studies  1 × 17 hrs. compulsory                  
    Guided consultation  1 × 35 hrs. optionally                  
Course curriculum:
    Guided consultation in combined form of studies Forming:
1. Computer analysis in the pre-production and production management
2. Simulation of technological processes
3. Fundamentals of FEM
4. Discretization and quality of elements in FEM
5. Nonlinearities in FEM analysis
6. Material models in FEM - basics of material models
7. Material models in FEM - hyperelasticity and failure models

Welding and heat treatment:
8. Theoretical introduction to numeric simulation of welding,
9. Methods of welding problems solving
10. Thermal processes in welding and their mathematic modeling
11. Tension and deformation during welding, their numeric description
12. Material - a building of models for calculation
13. Numerical simulation of heat treatment
    Guided consultation Forming:
1. Introduction to the basics of software based on FEM
2. The basic workflow of the forming analysis in FEM software
3. Solving of specified problem in selected FEM software
4. Solving of specified problem in selected FEM software
5. Assignment and solving of the project
6. Solving of the given project
7. Submission and evaluation of the given project

Welding and heat treatment:
8. Numerical simulation of steel welding - assignment 1
9. Numerical simulation of steel welding - assignment 2
10. Numerical simulation of steel welding - assignment 3
11. Numerical simulation of aluminum alloy welding
12. Numerical simulation of heat treatment
13. Course-unit credit
Literature - fundamental:
1. Bibba,A.: Form 2d,Quantor ,2001
2. Šimeček,P.,Hajduk,D.: Formfem,ITA Ostrava,2004
3. Král,F.: Norms,PO-NOR-KA Praha,2004
4. Kříž,R., Vávra,P.: CIM - Počítačová podpora výrobního procesu, SCIENTIA spol s.r.o., Praha, 2001
5. Brebbia,C.: The boundary element method for ingineers, Penetch Press, London 1999
Literature - recommended:
1. Bejček,V. a kolektiv: CIM poč.podp.výrob.procesu,VUT Brno,2003
2. Stiebounov,S.: Q Form,Quantor,2003
3. Hrubý,J., Petruželka,J.,: Výpočetní metody ve tváření, VŠB TU Ostrava, 2005
4. Kopřiva,M.: Počítačová podpora technologie, Sylabus. Studijní opory FSI VUT Brno, 2003
5. Kopřiva, M.: Specifické činnosti v simulačním software, Sylabus. Studijní opora FSI VUT Brno, 2004
The study programmes with the given course:
Programme Study form Branch Spec. Final classification   Course-unit credits     Obligation     Level     Year     Semester  
N-STG-K combined study STG Manufacturing Technology -- Cr,Ex 4 Compulsory-optional 2 2 W
N-STG-K combined study STG Manufacturing Technology -- Cr,Ex 4 Compulsory 2 1 W